engineer working in a factory and checking his laptop

System 7100 – Advanced Data Acquisition System for Precision Strain Measurement | Micro-Measurements

 

The Micro-Measurements System 7100 offers a comprehensive hardware and software solution for high-precision data acquisition, reduction, and presentation in stress analysis testing. Building on the legacy of our previous systems (4000, 5000, 6000, and 7000), System 7100 delivers stable, accurate, low-noise signal conditioning with unmatched scalability and flexibility. Designed to meet the demanding needs of strain gage measurements, System 7100 enables high-performance data acquisition across a broad range of applications, reducing both signal loss and total cost of ownership.

a Micro-Measurements System 7100 Data Acquisition Instrument

Core Features of System 7100:

  • Stable, Low-Noise Signal Conditioning: Ensures accurate readings for all sensor types.
  • Versatile Sensor Input Compatibility: Supports strain gages (gauges), strain-gage-based transducers, thermocouples, high-level voltage sensors, and LVDTs with dedicated input cards.
  • Bridge Completion Flexibility: Built-in electronically selectable bridge completion for 120-, 350-, and 1000-ohm strain gages, allowing easy adaptation to different strain gage (gauge) types.
  • High-Speed Sampling: Maximum scan rate of 2000 samples per second with simultaneous sampling and anti-alias filtering for each channel, providing high-resolution data.
  • Scalable System: Synchronized scalability through multiple scanners, supporting up to 128 channels in a single 5U rack or a 32-channel scanner for smaller configurations.
  • Ethernet Network Interface: High-speed Ethernet interface with DHCP addressing for flexible system positioning and network integration.
  • Self-Calibration Capability: Traceable to NIST standards, self-calibration with a removable calibration reference (7100-SM-VC) eliminates the need for factory calibration.
  • StrainSmart® Software Integration: Seamless operation with StrainSmart® software for quick configuration, control, and data acquisition.

 

System 7100 Applications Across Multiple Industries:

In the automotive industry, precise strain measurement in-vehicle components under load conditions enables detailed stress analysis, which enhances both design robustness and safety. Similarly, in aerospace, high-speed, high-precision strain measurements on structural elements like fuselage sections, wings, and landing gear ensure that designs meet rigorous safety and performance standards.

Civil engineering benefits from accurate strain monitoring in infrastructure elements such as bridges, tunnels, and buildings, supporting long-term structural health assessments. For industrial applications, high-frequency, accurate strain data from machinery in demanding environments aids in predictive maintenance and process optimization. In research and development, versatile strain measurement tools empower labs to gather reliable data across a range of projects, facilitating precise analysis and innovation.

 

 


 

Description of System 7100

Micro-Measurements System 7100 builds upon the years of experience gained since the introduction of Systems 4000, 5000, 6000, and 7000 by continuing to provide a complete hardware/software approach to data acquisition, reduction, and presentation for strain gages and related sensors for stress analysis testing.

 

System 7100 hardware is designed to incorporate all the features required for precision strain measurement in a high channel density enclosure. Strain gages (gauges), strain gage-based transducers, thermocouples, LVDTs, and other sensors with high-level voltage outputs can be intermixed in groups of eight (8) by choosing the appropriate sensor card for up to 128 channels in a 5U height, 19-inch rack-mountable scanner (7100-128-SM). A 32-channel scanner is also available (7100-32-SM). The Ethernet interface with DHCP addressing allows flexible positioning of scanners, and multiple scanners can easily be synchronized using a single sync cable (maximum length 100 feet).

 

System 7100 is a high-performance data acquisition system. Each sensor channel employs a 24-bit analog-to-digital converter. Scan rates up to 2000 updates per second are available for simultaneous reading of all sensor inputs. A combination of analog and flexible Finite Impulse Response (FIR) filters are available to provide adequate anti-alias filtering at all scanning rates. Each scanner module has high-capacity non-volatile data storage capability. Electronically selectable bridge completion resistors allow the user to choose between 120-, 350-, and 1000-ohm strain gages through software selection.

 

Several design features are provided to reduce the total cost of ownership. System 7100 is capable of self-calibration with a removable calibration reference (7100-SM-VC). Calibration can be performed anywhere and there is no need to return the entire system to the factory for calibration. Downtime while waiting for calibration is essentially eliminated. Input connectors are RJ45 type (except for the TC card) and assembly time is fast using simple cable crimping tools. Individual scanners can be separated and located near sensors to reduce sensor signal loss and cabling costs. Micro-Measurements StrainSmart® software is optimal for configuring, controlling, and acquiring data from the System 7100. It allows quick and intuitive channels and sensors setup, operation modes, displays, and views.


 

Interested in High-Precision Data Acquisition with System 7100?


Reach out to us today to learn more about the System 7100’s capabilities. Request a demo, speak with our experts, or download the System 7100 datasheet to see how this advanced solution can meet your data acquisition needs in stress analysis.

 

Contact Our System 7100 Experts

 

 

INSTRUMENTS DATABOOK
INSTRUMENTS DATABOOK

Explore our complete catalog of data acquisition instruments.

Strain gage attached to a pop can
STRAINTALKS

Explore our free education seminars aimed at helping Design and Test Engineers understand strain gage (gauge) theory selection, preparation, performance, installation, configuration, and more.

Micro-Measurements Training center
TRAINING

Benefit from an extensive series of regularly scheduled, hands-on technical workshops and short courses.

icons of different resources floating out of a tablet
KNOWLEDGE BASE

Unlock a wealth of knowledge, from calculators to technical documents, to help you manage our strain gage (gauge) and PhotoStress® products.